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Author Topic: ModbusTCPServer - Possibly Locked up  (Read 79858 times)

BobO

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Re: ModbusTCPServer - Possibly Locked up
« Reply #45 on: May 26, 2021, 09:04:03 AM »
Is there a way to deploy firmware updates to multiple controllers at the same time or is this an update each one individually type of thing?

One at a time. Batch would be nice, but that's kinda tricky.
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BobO

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Re: ModbusTCPServer - Possibly Locked up
« Reply #46 on: May 26, 2021, 10:26:40 AM »
2.8.6 is live.

Please let me know if you have issues.
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RBPLC

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Re: ModbusTCPServer - Possibly Locked up
« Reply #47 on: May 26, 2021, 10:35:31 AM »
I don't see it under the firmware section on your site. I can't get to the firmware directly.

BobO

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Re: ModbusTCPServer - Possibly Locked up
« Reply #48 on: May 26, 2021, 10:58:46 AM »
I don't see it under the firmware section on your site. I can't get to the firmware directly.

It's on LiveUpdate. Can you not access it?
"It has recently come to our attention that users spend 95% of their time using 5% of the available features. That might be relevant." -BobO

RBPLC

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Re: ModbusTCPServer - Possibly Locked up
« Reply #49 on: May 26, 2021, 11:19:44 AM »
I am operating on a restricted LAN and cannot perform "live" updates. I have to get the binaries from the website. Have the binaries been updated on the website? If so, the release notes haven't been.

BobO

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Re: ModbusTCPServer - Possibly Locked up
« Reply #50 on: May 26, 2021, 11:23:32 AM »
I am operating on a restricted LAN and cannot perform "live" updates. I have to get the binaries from the website. Have the binaries been updated on the website? If so, the release notes haven't been.

Emailed to you.
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Controls Guy

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Re: ModbusTCPServer - Possibly Locked up
« Reply #51 on: May 26, 2021, 12:01:59 PM »
Are there any other changes in this release in addition to disabling the broadcast storming?
I retract my earlier statement that half of all politicians are crooks.  Half of all politicians are NOT crooks.  There.

BobO

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Re: ModbusTCPServer - Possibly Locked up
« Reply #52 on: May 26, 2021, 12:04:42 PM »
Are there any other changes in this release in addition to disabling the broadcast storming?

Not on purpose.
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Controls Guy

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Re: ModbusTCPServer - Possibly Locked up
« Reply #53 on: May 26, 2021, 12:10:14 PM »
Good line!   :D  I lol'ed.
I retract my earlier statement that half of all politicians are crooks.  Half of all politicians are NOT crooks.  There.

ATU

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Re: ModbusTCPServer - Possibly Locked up
« Reply #54 on: May 26, 2021, 01:06:23 PM »
I always give that line to my wife.

Mike@Forshock

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Re: ModbusTCPServer - Possibly Locked up
« Reply #55 on: June 01, 2021, 12:45:15 PM »
Are there any other changes in this release in addition to disabling the broadcast storming?

Not on purpose.

I'm dying over here  ;D
Updated the controller we first noticed this on, will update if it has any problems.

Thank you for the fast response to this issue

RBPLC

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Re: ModbusTCPServer - Possibly Locked up
« Reply #56 on: December 09, 2021, 01:12:57 PM »
Well, I hate to bring this back up, but I'm not sure this issue is entirely resolved. Came in earlier in the week and I had an EIP message fault. Slave device was online (when I went to operate the equipment) and it took a controller power cycle on the BRX master to restore comms. Just now power cycled a modbus slave device. The BRX showed loss of comms warning. When modbus slave was powered back up, I cleared the warnings in the BRX master. Reporting no warning, the BRX wasn't communicating with the slave. Re-initialized I/O without restoration of comms to slave. Power cycled the BRX master and comms came back immediately. :(

Mike@Forshock

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Re: ModbusTCPServer - Possibly Locked up
« Reply #57 on: December 09, 2021, 01:22:56 PM »
Well, I hate to bring this back up, but I'm not sure this issue is entirely resolved. Came in earlier in the week and I had an EIP message fault. Slave device was online (when I went to operate the equipment) and it took a controller power cycle on the BRX master to restore comms. Just now power cycled a modbus slave device. The BRX showed loss of comms warning. When modbus slave was powered back up, I cleared the warnings in the BRX master. Reporting no warning, the BRX wasn't communicating with the slave. Re-initialized I/O without restoration of comms to slave. Power cycled the BRX master and comms came back immediately. :(

Same boat unfortunately.
We added a forced reboot on first Wednesday of month after 11AM so long as no pumps in operation.  Also added a method for supervisor to force a reboot (authorization code "5150"  ;D)

Mike@Forshock

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Re: ModbusTCPServer - Possibly Locked up
« Reply #58 on: December 15, 2021, 09:09:11 PM »
To add to the investigation.

We have two units that stopped responding today, one would not work through DmD and required hard disconnect.
Both on the latest FW.

PLC1:
VPN connection primary office, connected to RS485 flowmeter.
This has two SCADA machines that collect data (across the VPN), PLC is the Server (Slave) via Modbus TCP.
Additionally onsite there is an AVG (EZTouch) HMI on the Ethernet system, all wired.
PLC had 8 connections in config, all 8 were occupied and would not clear. We forced the two SCADA servers to disconnect (Out of Service).
The connections would not timeout on PLC status.  After 5 minutes we performed a software REBOOT instructions.
Connections reestablished, shows 3 active now.

PLC2:
VPN Connection to primary office, connected via Ethernet to MDS SD4 (1) radio and RS232 to additional SD4 (2).
Single SCADA server on VPN connected to PLC Modbus TCP Server.  Five remote sites polled by the PLC, Modbus TCP Client, via SD4 (1).
Slave connection, Modbus RTU, on SD4 (2); built in port.
Site stopped responding to Client requests from SCADA and also stopped polling slaves at the same time via TCP/Ethernet.
Could not connect to DmD, no response.
PLC continued to respond via serial connection as Modbus RTU slave.
Required a physical power disconnect.


So virtually all of our BRX units with Ethernet connections are beginning to exhibit these problems. 
All are on the latest firmware. 
Unfortunately, it is not happening on only MWX/MRX configured devices now, it is even on slave only units. Albeit different types of failure (max connections vs. unresponsive device)



« Last Edit: December 15, 2021, 09:11:29 PM by Mike@Forshock »

RBPLC

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Re: ModbusTCPServer - Possibly Locked up
« Reply #59 on: March 02, 2022, 09:45:41 AM »
I'm bumping this again to see if those who have installed Version 2.9 have seen this issue resolved (or at least apparently resolved). I've upgraded some of my stuff to 2.9 but haven't had things on long enough to see if there are still comms issues.